Tungsten Carbide Coil Winding Nozzle

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Product Details:

Capacity High Precision Guiding
Diameter Available from 0.2 mm to 2.5 mm
Pattern Dimensions Varies as per coil winding machine
Surface Treatment Polished Finish
Pressure Standard Pressure Use
Operating Pressure Atmospheric
Product Type Coil Winding Nozzle
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Product Details
Product Description

Tungsten Carbide Coil Winding Nozzle Price And Quantity

Minimum Order Quantity more than 2 Unit

Shape Tapered (as per image)
Wear Resistance Extremely High
Inner Surface Roughness Ra 0.05 m
Type Guiding Nozzle
Outer Diameter Range 1.0 mm to 6.0 mm
Application Coil winding machines, Electronics Industry
Hardness 92-93 HRA
Life Span Long Service Life
Corrosion Resistance Excellent
Color Dark Grey Metallic
Bore Concentricity 0.01 mm
Straightness Tolerance < 0.01 mm

Tungsten Carbide Coil Winding Nozzle Product Specifications

Diameter Available from 0.2 mm to 2.5 mm
Size Customized, available as per requirement
Product Type Coil Winding Nozzle
Capacity High Precision Guiding
Metals Type Tungsten Carbide
Pattern Dimensions Varies as per coil winding machine
Surface Treatment Polished Finish
Material Tungsten Carbide
Weight 0.2-0.5 Kilograms (kg)
Pressure Standard Pressure Use
Operating Pressure Atmospheric
Usage For Guiding Copper Wire

Shape Tapered (as per image)
Wear Resistance Extremely High
Inner Surface Roughness Ra 0.05 m
Type Guiding Nozzle
Outer Diameter Range 1.0 mm to 6.0 mm
Application Coil winding machines, Electronics Industry
Hardness 92-93 HRA
Life Span Long Service Life
Corrosion Resistance Excellent
Color Dark Grey Metallic
Bore Concentricity 0.01 mm
Straightness Tolerance < 0.01 mm

Tungsten Carbide Coil Winding Nozzle Trade Information

FOB Port Bangalore
Payment Terms Cheque
Supply Ability 200 Unit Per Month
Delivery Time 3-4 Days
Sample Policy Contact us for information regarding our sample policy
Main Domestic Market All India

Product Description

Tungsten Carbide Coil Winding Nozzle is required for guiding copper wire while winding of electronic assemblies including transformers or motor structures. It is made of superior quality tungsten carbide material and is appreciated for having smooth & strong structural configuration. This nozzle is perfect to be installed in automatic winding machines assuring their superior performance. Tungsten Carbide Coil Winding Nozzle offered by us is greatly admired to ensure smooth wire traveling without causing any stress during winding operation.

Features

Concentricity is within 0.01mm
Assures perfect straightness & stiffness of wire
Superior wear resistance

TUNGSTEN CARBIDE NOZZLES (W SERIES)

TROPHY's Carbide nozzles Series is made of tungsten carbide material, with a hardness upto HRA90 and above, and bending resistance up to 2300N/mm. It has an excellent balance between the wear resistance and being too brittle. Each nozzle is made of a solid piece of material with no joints so as to ensure a smooth path for wire travel. The inner bore is ground and polished to Ra0.1. Both the inlet and outlet radii are scientifically calculated and processed to a surface finish ofRa0.025, ensuring smooth travelling and minimal stress to the wire during winding. Concentricity between the clamping diameter and the outlet diameter is0.01mm. The inner bore diameter's tolerance is 0.01mm. It is excellent for precision coil layering.

Advantages

High impact resistance

High rigidity

High hardness

CARBIDE NOZZLE (W SERIES) PART NUMBER GUIDE

Example: W0530-030-0810

"W" - indicates nozzle material is Carbide.

The dimensions of above example is as below (mm):

d1=d2=0.5, L=30, D=3, d1=0.8, L1=10

Manufacturing limitation : d1 to be =0.1mm, D1 to be = 0.3mm

Dimensions

Item	Part No.	L	L1	D	D1	d1	d2	H
TH2-001	W0435-2-1010	35	10	2	1	0.4	0.4	N/A
TH2-002	W0535-2-1210	35	10	2	1.2	0.5	0.5	N/A
TH2-003	W0435-2-1207	35	7	2	1.2	0.4	0.4	N/A
TH2-004	W0635-2-1210	35	10	2	1.2	0.6	0.6	N/A
TH2-005	W0435-2-1007	35	7	2	1	0.4	0.4	N/A
TH2-006	W0530-2-1210	30	10	2	1.2	0.5	0.5	N/A
TH2-007	W0330-2-0808	30	8	2	0.8	0.3	0.3	N/A
TH2-008	W0330-2-0607	30	7	2	0.6	0.3	0.3	N/A
TH2-009	W0435-2-1508	35	8	2	1.5	0.4	0.4	N/A
TH2-010	W0635-2-1510	35	10	2	1.5	0.6	0.6	N/A
TH2-011	W0335-2-0810	35	10	2	.8	0.3	0.3	N/A
TH2-012	W0326-2-1007	26	7	2	1	0.3	0.3	N/A
TH2-013	W0430-2-1010	30	10	2	1	0.4	0.4	N/A
TH2-014	W0530-2-1010	30	10	2	1	0.5	0.5	N/A
TH2-015	W0430-2-1085	30	8.2	2	1	0.4	0.4	N/A
TH2-016	W0735-2.5-1811	35	11	2.5	1.8	0.7	0.7	N/A
TH2-017	W08.5-2.5-2011	35	11	2.5	2	0.8	0.8	N/A
TH2-018	W0330-2-1006	30	6	2	1	0.3	0.3	N/A
TH2-019	W0635-2-125	35	15	2	1.2	0.6	0.6	N/A

TUNGSTEN CARBIDE NOZZLE - TH3 SERIES

No.	Item	Part No.	Specification (mm)
No.	Item	Part No.	L	L1	D	D1	d1	d2	H
1	TH3-001	W0335-3-1010	30	7	3	1.0	0.3	0.3	N/A
2	TH3-002	W0430-3-1007	30	7	3	1.0	0.4	0.4	N/A
3	TH3-003	W0530-3-1010	30	10	3	1.0	0.5	0.5	N/A
4	TH3-004	W0630-3-1007	30	7	3	1.0	0.6	0.6	N/A
5	TH3-005	W0330-3-0807	30	7	3	0.8	0.3	0.3	N/A
6	TH3-006	W0630-3-1211	30	11	3	1.2	0.6	0.6	N/A
7	TH3-007	W0630-3-1309	30	9	3	1.3	0.6	0.6	N/A
8	TH3-008	W0611-3-1506P	11	6	3	1.5	0.6	0.6	5
9	TH3-009	W0614-3-1509P	14	9	3	1.5	0.6	0.6	5
10	TH3-010	W0814-3-1509P	14	9	3	1.5	0.8	1	5
11	TH3-011	W1014-3-1509P	14	9	3	1.5	1	1	5
12	TH3-012	W04143-1009P	14	9	3	1.0	0.4	0.4	5
13	TH3-013	W 1030-3	30	N/A	3	N/A	1	1	N/A
14	TH3-014	W0326-3-0808	26	8	3	0.8	0.3	0.3	N/A
15	TH3-015	W0330-3-0810	30	10	3	0.8	0.3	0.3	N/A
16	TH3-016	W0330-3-0607	30	7	3	0.6	0.3	0.3	N/A
17	TH3-017	W03265-3-0811P	26.5	11	3	0.8	0.3	0.3	15
18	TH3-018	W0626-3-1208	26	8	3	1.2	0.6	0.6	N/A
19	TH3-019	W1030-3-2014	30	14	3	2	1	1	N/A
20	TH3-020	W1230-3-2514	30	14	3	2.5	1.2	1.2	N/A
21	TH3-021	W0330-3-0707	30	7	3	0.7	0.3	0.3	N/A
22	TH3-022	W0330-3-0502	30	2	3	0.5	0.3	0.3	N/A
23	TH3-023	W0626-3-1208	26	8	3	1.2	0.6	0.6	N/A
24	TH3-024	W0530-3-1210	30	10	3	1.2	0.5	0.5	N/A
25	TH3-025	W0330-3-0504	30	4	3	0.5	0.3	0.3	N/A
26	TH3-026	W0825-3	25	N/A	3	N/A	0.8	0.8	N/A
27	TH3-027	W0435-3-1211	35	11	3	1.2	0.4	0.4	N/A
28	TH3-028	W03535-3-0811	35	11	3	0.8	0.35	0.35	N/A
29	TH3-029	W0735-3-1411	35	11	3	1.4	0.7	0.7	N/A
30	TH3-030	W0430-3-0808	30	8	3	0.8	0.4	0.4	N/A
31	TH3-031	W1025-3-1608	25	8	3	1.6	1	1	N/A
32	TH3-032	W0845-3-2017	45	17	3	2	0.8	0.8	N/A
33	TH3-033	W1535-3	35	N/A	3	N/A	1.5	1.5	N/A
34	TH3-034	W0535-3-1211	35	11	3	1.2	0.5	0.5	N/A
35	TH3-035	W1036-3-2016	36	16	3	2	1.0	1.0	N/A
36	TH3-036	W0630-3-1212	30	12	3	1.2	0.6	0.6	N/A
37	TH3-037	W1022-3-2010	22	10	3	2	1.0	1.0	N/A
38	TH3-038	W0430-3-1510	30	10	3	1.5	0.4	0.4	N/A
39	TH3-039	W0630-3-1511	30	11	3	1.5	0.6	0.6	N/A
40	TH3-040	W0830-3-2010	30	10	3	2	0.8	0.8	N/A

TUNGSTEN CARBIDE NOZZLE -TH4 SERIES

No.	Item	Part No.	Specification (mm)
No.	Item	Part No.	L	L1	D	D1	d1	d2	H
1	TH4-001	W0435-2-1010	30	15	4	2.0	0.8	0.8	N/A
2	TH4-002	W1243-4-2515	43	15	4	2.5	1.2	1.2	N/A
3	TH4-003	W1243-4-2515P	43	15	4	2.5	1.2	1.2	20
4	TH4-004	W0843-4-2015P	43	15	4	2.0	0.8	0.8	20
5	TH4-005	W1232-4.5	32	N/A	4.5	N/A	1.2	1.2	N/A
6	TH4-006	W1543-4-2512P	43	12	4	2.5	1.5	1.5	20
7	TH4-007	W0843-3.9-2019P	43	19	3.9	2.0	0.8	0.8	19
8	TH4-008	W2020-5	20	N/A	5	N/A	2.0	2.0	N/A

Exceptional Precision and Durability

This coil winding nozzle stands out for its unparalleled precision with straightness tolerance below 0.01 mm and bore concentricity up to 0.01 mm. Manufactured from tungsten carbide, it boasts excellent hardness, extreme wear resistance, and corrosion protection, ensuring continued performance in demanding production environments.

Tailored for Electronic Coil Winding

Specially developed for the electronics industry, these nozzles guide copper wire with high accuracy, supporting complex coil winding processes. The customizable sizes and pattern dimensions ensure seamless integration with various coil winding machine types, optimizing operational efficiency for manufacturers and suppliers alike.

FAQs of Tungsten Carbide Coil Winding Nozzle:

Q: How is the Tungsten Carbide Coil Winding Nozzle used in coil winding machines?

A: The nozzle is installed in coil winding machines to guide copper wire with high precision, ensuring uniform winding and minimizing wire breakage or misalignment during the manufacturing process.

Q: What benefits does its ultra-low inner surface roughness provide for wire guidance?

A: With an inner surface roughness of Ra 0.05 m, the nozzle facilitates smooth passage of copper wire, reducing friction and wear, which extends both wire and nozzle service life.

Q: When should you consider customizing the nozzles size or pattern dimensions?

A: Customization is recommended when coil winding requirements demand specific nozzle dimensions to fit unique machine setups or wire specifications, ensuring optimal guiding performance and compatibility.

Q: Where can this guiding nozzle be sourced in India?

A: It is available from reputable distributors, manufacturers, and suppliers across India, specializing in high-precision tungsten carbide components for the electronics industry.

Q: What process does the nozzle undergo for achieving its polished surface finish?

A: Advanced surface treatment and polishing techniques are applied during manufacturing to attain the required smoothness and finish, enhancing corrosion resistance and wire guiding effectiveness.

Q: How does the tapered shape of the nozzle benefit coil winding applications?

A: The tapered design assists in precise wire insertion, reduces entry resistance, and aids in accurate alignment, supporting high speed and reliable coil winding operations.

Q: What ensures the long service life and high precision guiding capability of the nozzle?

A: Its engineered with high hardness (92-93 HRA), extreme wear resistance, and strict tolerances for straightness and bore concentricity, backed by robust tungsten carbide material and meticulous manufacturing quality control.

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